This article describes how to use the FlashForge Creator Pro with the open-source Slic3r program. Even if you're not going to use Slic3r, this article also contains general advice about how to improve print quality and reliability, regardless of what software you use.
Why would you want to use Slic3r? Well, it is open source and costs nothing, it supports many printers so you're not locked into a certain vendor, and many new 3D printing features are pioneered in Slic3r and only later on blatantly mimicked by the competition, so you'll often be ahead of the curve. There are other guides about setting up Slic3r with the Creator Pro, but I have noticed that many of them are outdated or keep copying the same old configuration bits full of cargo cult while lacking certain necessary improvements.
If you want to see what kinds of results I get with my FFCP + Slic3r, check out my makes on Thingiverse.
Around 2011, 3D printing broke through to the mainstream, partially thanks to certain patents expiring. As usual a bit of a hype emerged and less-than-well-informed journalists started claiming that traditional stores would disappear and everyone would be downloading products and printing them at home. Of course reality slowly returned and it became clear that 3D printers are not the ultimate solution to everything, yet they are useful for specific applications. I waited for the dust to settle and decided to buy a commercial 3D printer built with know-how accumulated over those five years. After evaluating different models, I picked the FlashForge Creator Pro due to its competitive price point and good reviews.
To convert a 3D model into a set of instructions your printer understands, you need a ‘slicer’. As the name implies, it is a program that slices the model into layers and then derives an optimal path for the extruders to follow to deposit each layer of material. The FFCP used to ship with an installer for ReplicatorG on the SD card. Do not use this program for printing however, there are much better ones (see below).
ReplicatorG is still useful for changing firmware parameters through the USB interface, but even then you must obtain the latest compatible release because versions not specifically built for the Sailfish firmware are incompatible with the FFCP.
When it comes to slicers, there are many options. FlashForge has been developing their own slicing program called FlashPrint which is pretty decent for beginner use. If you want to do more advanced things however and don't want to be locked into the FlashForge ecosystem, you'll need to upgrade to a different slicer.
A popular one is Simplify3D but it is paid software and rather pricy. Many are enthusiastic about it because it “just works” (and of course because they paid a lot for it). This means that if you want to actually learn about the intricacies of 3D printing, it may be a bad choice because the software will shield you from all the things that can go wrong, which are usually also the things you learn the most from. If you just want to print things in the same way as you drive a car without knowing what makes it move, then you can just buy S3D, skip the rest of this chapter and move on to the hints.
If you want to go the slightly more adventurous way of using a free and open-source program, I recommend Slic3r. It has many powerful features and is being actively developed so if you find a bug or have a feature request, you can report it on GitHub (here for the regular version, here for the Prusa3D edition) and the developers will probably look into it. Or you can even fix it yourself if you have the skills.
There are two main variants of Slic3r, sharing the same code base: the regular one and the Prusa3D fork. I recommend using the latter because it is much more actively developed and contains extra features compared to the regular Slic3r branch. In fact I only support using the configurations I provide below with recent releases of the Prusa3D edition. The configs may happen to work with version 1.3 of the regular Slic3r, but I give no guarantees whatsoever.
Slic3r can only produce text-based GCode files, but the FFCP only understands the binary X3G file format. You must therefore obtain a copy of GPX, a program that translates GCode into X3G. Ideally you should use a recent build that lists ‘fcp’ as a supported MACHINE type. If yours does not, then using the ‘r1d’ type is also OK.
In Mac OS X, you can install gpx through Homebrew. You can also use GpxUi which is available for Windows and Linux as well. If you won't be using my make_fcp_x3g script, you will need to run gpx yourself. You must invoke gpx with the argument “
-m fcp” or “
-m r1d” to produce correct x3g files for the FFCP.
Slic3r lacks the ability to send commands directly to an FFCP over the USB serial connection. This means you either need to copy the X3G files to an SD card to print from, or use another way to connect to your printer. If you are in my situation where there is no need for a hyper-efficient large volume printing pipeline, I consider printing from SD card the preferred method. It does not suffer from typical problems of a serial connection like limited command throughput, and it does not require to keep a computer running near the printer and ensuring it does not crash or reboot. When using a WiFi-enabled SD card like the Toshiba FlashAir, you can even upload files to the printer without touching the SD card (see the hints section). If you do have a dedicated computer connected to your printer, then the best option is probably OctoPrint. I haven't tried it yet, but it looks very interesting and can be run from a cheap and power-efficient computer like a Raspberry Pi.
There are two important parts when it comes to configuring Slic3r. First: general printer, filament, and slicing settings; second: the bits of GCode that will be executed at the start and end of every print. The G-code is included in the Slic3r config bundle I provide, but I also offer it as a separate download so you can update the G-code separately from the rest. I will try to make sure that the config file always has the most recent G-code but if you want to be really sure, download and install both. I provide the downloads as Things on Thingiverse. If you have a Thingiverse account, you can hit the ‘Watch’ button on the pages of both these things, and you should get notifications when I upload new versions.
Follow the instructions in the following two sections to install the config and G-code.
Both the config bundles and GCode are maintained in a GitHub repository.
I provide my Slic3r settings as a config bundle, but beware: these are tweaked for specific filaments, all-metal hot-ends, a glass printing bed, and my personal preferences. Although it may be sufficient for your needs, this config bundle should be considered a starting point only. You will need to adjust the settings according to your setup and possibly your specific prints. I rarely use the profiles as-is, I usually tweak things per print. For a guide on tweaking Slic3r's settings, I refer to the Slic3r manual.
The first time you run Slic3r PE, it will show a configuration wizard. Select ‘Custom’ at the left and skip through the wizard, it doesn't matter what you enter. A triplet of ‘My Settings’ presets may be created, you should preferably delete these. If you used Slic3r before and want to make sure that no old settings linger about, delete all profiles you haven't created yourself: importing a new bundle will not delete obsolete presets.
The config you downloaded contains two important parts. First, the ‘make_fcp_x3g’ post-processing script. This is optional but highly recommended. You can opt to instead manually convert .gcode files to .x3g, but that is cumbersome and will not perform some steps the script performs, like a workaround for a bug in Slic3r that can cause the wrong nozzle to heat up.
If you want to use the script, install it somewhere on your computer and ensure it is executable. In Linux or Mac OS X a suitable location would be a ‘bin’ folder in your home directory where you might also store other personal executable files. If you're using a recent version of Windows, you can run this bash script in WSL via a BAT script: see the GitHub repository for instructions how to set this up.
You will need the path to the post-processing script (or BAT file) below, so remember it. For instance if your user account name is ‘foobar’ and you placed the script in a directory ‘bin’ in your home folder, the path would be:
Even if you want to manually post-process, you must still consider the path: in that case it is simply empty.
Now it's time for part 2, the config bundle .ini file itself. It comes in two variants: most likely you need the regular one. You only need the ‘MVF’ one if you have installed the MightyVariableFan system.
The post-processing path you remembered above needs to be configured in the config bundle. You can do this after loading it in Slic3r but it is far less tedious to do this beforehand by editing the ini file itself: change all lines in the file that start with “
post_process = ” such that the path (or nothing!) comes after the ‘=’ sign. You can do this with find & replace in a plain text editor. Those familiar with console commands can use a tool like ‘sed’.
Now load the .ini file using ‘Load Config Bundle’ in Slic3r's File menu.
If you did not edit the .ini file beforehand, you must now go through every Print Settings preset and enter the path in ‘Output options’ → ‘Post-processing scripts’, replacing the bogus default value. You also need to do this for each of your own custom profiles. This is very tedious, so it pays off to edit the .ini file itself.
Next, ensure the GPX program is installed and you know its filesystem path. If you use WSL in Windows, install GPX inside the Linux environment. If you wish to use my other post-processing scripts like the one for dualstrusion, now is the time to install them as well. Ensure gpx and all script files are executable. Then open the make_fcp_x3g file in an editor and follow the instructions in its comments to set the correct filesystem paths to gpx and any post-processing scripts.
Now it is time to test whether everything works: load a simple model and use the ‘Export G-code’ button. If everything is set up correctly (and you've set up the post-processing script), you should find an .x3g file next to the exported .gcode file. If something went wrong, information may be found in a ‘WARN’ or ‘FAIL’ file if present. If you run the make_fcp_x3g script yourself with the ‘-c’ argument, it might be able to diagnose problems.
The G-code snippets are responsible for preparing the whole printer up to the point where it can start extruding the very first layer of your model, as well as for finishing the print and tool changes for dual extrusion. The config bundle you imported might not contain the most recent G-code because I may have updated it separately. To update the configs to the latest G-code, proceed as follows.
Open the G-code snippets you downloaded above in a text editor. Go to Printer Settings and copy each ‘Start’ snippet to the ‘Custom G-code’ section of each corresponding printer profile (left to L, right to R, dual to LR). Remember to click the save button and overwrite the config after each change. Copy the ‘End’ code to all profiles. Copy ‘ToolChange’ to both ‘Dual Material LR’ profiles. There is also a file ‘Start-dual-extruders-postproc’, use this instead of the regular ‘Start-dual-extruders’ if and only if you want to use my experimental dualstrusion post-processing script.
Beware: this code will move the extruders along a line at the front edge of the platform. If you use a glass plate, ensure the nozzles will not knock any mounting clips off the front corners during the start procedure. Mount the clips at the sides, about 10 mm from the front edge. Or better: use side-mounted clamps (like these) that do not stick out above the plate. If the glass plate is wider than the platform, you may have to tweak the code to ensure the ‘chop’ works.
This is not essential but ensures you can use the maximum available area of your print bed, as well as the maximum vertical range of the printer. When everything has been set up, print a tiny test object. The latest version of the G-code (2019/02 or newer) primes the extruder by printing a line across the front of the bed at exactly 3 mm from the front edge. If this isn't the case, go to ‘Home offsets’ in your printer's LCD menu and adjust as follows. If the line is printed at more than 3 mm from the front edge, increase the Y home offset. If it is closer to the edge or is extruded in free air in front of the bed, decrease the Y home offset.
To calibrate the X home offset, print a small symmetrical object (like a cube) at the centre of the bed, then measure with a ruler whether it is at equal distances from the left and right bed edges. If it is nearer to the left edge than the right, decrease the X offset and vice versa.
If you have a glass plate on top of the bed and it is smaller, you should adjust the ‘Bed shape’ in all Slic3r printer profiles accordingly.
Similarly, you should also determine how much vertical range you actually have: most likely it is more than the advertised 150 mm. My printer can print objects up to 170 mm tall. If you know how high you can go, modify the ‘Max print height’ value in all the Slic3r printer settings, and also update
Z_MAX in the make_fcp_x3g script.
The dual nozzle design of the FFCP is not a very good solution for dual material printing, partly because it was one of the first attempts at it. Originally I found the FFCP's dual nozzle setup mostly useful to always have two filaments ready for use. Eventually though, I made it a habit to remove the right stepper motor and nozzle except for the very rare occasions when I do a dualstrusion print. Removing this extraneous carriage weight results in a very noticeable reduction in ringing artifacts (see below).
It is possible to get good quality dualstrusions despite the limitations of the single-carriage-dual-extruder setup, by sacrificing print speed and material. The current editions of Slic3r however do not have the right provisions for this. If you simply let it do its thing, you will end up with a print full of ugly ooze and possibly holes as well. Improvements are being implemented in the Prusa3D edition, but they currently are specific to the Prusa printer models and do not work for the FFCP.
To work around this, I wrote a post-processing script that does all the necessary things to get the most quality out of the single-carriage-dual-nozzle setup for a dual extrusion print. You can find the script and instructions on another page.
If you look around on the internet, you will find copies of the same old GCode endlessly circulated with minor changes that often do not make sense. If you find GCode with the codes G130 or M108 in them, do not use them with your FFCP. Those snippets have been pasted together in a Cargo Cult manner by people who barely had a clue what they were doing.
The code I provide has been tweaked over several months to greatly reduce the risk of prints that fail already before actual printing begins. Changes compared to the typical code snippets, are:
Long story short, the person who wrote this code, for the most part did know what he was doing. I explicitly waited to publish this code until I knew what each line did and why. There is no Cargo Cult in here, at best one or two lines that are redundant.
Another side note: the make_fcp_x3g script invokes GPX with the ‘-p’ option. This causes it to override the print percentage shown on the LCD display by estimating how long each print move takes, and making a wild guess at the pre-print warm-up time. Because of this guess and it being unaware of acceleration for print moves, it is usually overly optimistic especially at the start of the print. It is however a whole lot better than just mapping the Z axis to a percentage as Slic3r does.
I will not give a full manual for Slic3r here, there is an entire website for that. I will give some remarks about using Slic3r with the config I provide above.
My workflow is as follows. The above screenshot shows where in the UI each step occurs. Things may be in different places in the latest Slic3r PE releases, but the same principles do hold.
The right nozzle is ‘extruder 1’ and the default; the left one is ‘2’. When you select filament in the Plater tab for a dual extrusion profile, the topmost one is extruder 1 (right), the second one is 2 (left). When dualstruding, the bed temperature is always set to the filament selected for extruder 1 (right), there is no way to change this. (I have submitted a feature request to remedy this. This might be fixed in the latest Prusa3D builds, but don't take my word for it.)
Beware: if you do not use the ‘make_fcp_x3g’ script included in the config bundle, and you want to do a print with the left extruder only, you must go into the object settings, and set the extruder for the STL file inside the object to 2. If you don't do this, the wrong extruder may start heating after layer 1, ruining your print.
After importing the config bundle, you'll have a list of ready-to-use print settings to choose from. They are grouped per material, and per general print quality. The profiles for ABS, PLA and rigid.ink ‘Bioflex’ are the most well-tweaked, the PETG ones may still need some tweaking, and the polycarbonate (PC) and NinjaFlex ones were only used for a few small prints and can probably be improved. Here is a short explanation of the various profiles:
All settings are tweaked for 0.4 mm nozzles. If you swap out your stock nozzles for a different size, you will need to modify the configs. Of course, feel free to create your own presets. If you want to keep my pre-made print settings up-to-date, keep in mind that any changes you make to them will be overwritten the next time you load an updated config bundle. Save modified presets as copies with unique names if you don't want them to be overwritten.
As a general recommendation, make sure you have a good calliper or a micrometer. It is essential to know the exact diameter of filament you buy, so you can configure it in your slicer program. It is also extremely useful to accurately measure parts you are trying to make a 3D model of, and to check whether the first layer is printed at the expected thickness. I recommend a mechanical calliper with a clock-like dial. This is accurate, easy to read, and has no stupid batteries that die at the wrong moments.
Another good investment is a small infrared thermometer. This allows to check whether the temperature of the printing bed is correct, which is especially important when using glass (see the adhesion hints).
A common problem that is not always easily noticed, is that the two Y axis belts (the ones at the top left and right of your printer) can become misaligned. This may happen if something has caused the belts to slip over their pulleys, for instance if the carriage has bumped into the front of the printer. Also, if you have detached these belts for some reason, it is pretty much impossible to re-mount them in an aligned manner. Misaligned Y belts have two undesirable consequences:
Next to checking whether the X axis rods are skewed w.r.t. the bed or printer housing, or noticing the 2 mm ripple, you can also easily detect misalignment by plucking the Y belts like a string. If they have considerably different pitches, they are misaligned. Correcting this would have been easy if FlashForge would have incorporated a detachable coupler on the rod that connects the two pulleys to the Y stepper motor but since they haven't, a more cumbersome solution is needed.
Cut two strips from a piece of blister packaging, 6 mm wide and about 5 cm long. Bring the carriage forward. Stick the strips in between both Y belts and the underside of their rear pulleys. Then push the carriage backwards until the strips are rolled around the pulleys, see the above photo. Now the belts can slip over the pulleys and you can wiggle the X axis bars until they are perfectly parallel to the frame, and the belts have the same pitch when plucked. Finally, simply pull the carriage forward again to roll out the blister strips. Check the result and repeat the procedure if necessary.
There is an alternative to this procedure, it provides easier and more accurate adjustment but is not for the faint of heart. After disassembling the upper part of the printer, you can cut the narrow rod that connects the two Y axis belt pulleys and reconnect it through a 5 mm axis coupler as shown in the photos below. If the belts become misaligned, you only need to loosen the coupler, align the X axis, and tighten the coupler again.
One of the most common problems with 3D printing despite many years of evolution is the first layer sticking insufficiently (or sometimes too much) to the platform. Here are some tips in case you suffer from prints that won't stick or that you cannot remove from the platform without resorting to hammers or power tools.
The GCode snippets and config bundle are released under the Creative Commons Attribution license. (In a nutshell, this means you can distribute them freely as long as you mention the origin.)
Of course, there is no guarantee whatsoever of fitness for any purpose and so on, use at your own risk.